With increasing popularity of environment-friendly packaging materials and a rising demand of shipping businesses, a hike in the production of corrugated cardboard boxes has been observed. It would not be far-fetched to say that without a timely supply of cardboard boxes, the packaging industry may be at a risk of collapsing. Considering their vital role, the experts have not only offered packaging solutions for cardboard boxes, but also for efficient bundling and tying of flat cardboard boxes, so that they can be shipped to respective buyers. This solution has been presented in the form of a corrugated squaring and strapping system.
As the name suggests, a corrugated squaring and strapping system essentially dispenses a pile of flattened boxes to a conveyor where they are squared up perfectly. The next step is to strap these boxes together on the sides and press them from the top, adding another seal there. The system performs a variety of operations and consists of a series of specialized components that deliver a tightly secured bundle of cardboard boxes ready to be shipped. It has several essential components starting with the hinged roller table, on which the bundles are placed first. The system then moves the bundle for the next step, where a backstop lines up the boxes and performs squaring on the sides. The boxes are then subjected to the automatic strap ejection system, which secures the pile using straps. This system has controls for strap width, tensioning force and other parameters. It is also equipped with a jam-free discharge, so that the operation can run smoothly. The pneumatic press ensures that all the boxes are tightly packed by removing any free space between the flattened boxes. This step reduces the volume of the entire bundle, which eventually translates into shipping efficiency, as reduced volume means less space. This means more bundles can be placed in a cargo during shipping.
Corrugated squaring and strapping system is a fully-automated system where everything including loading the initial pile to the final sealing is performed without an operator. The success of this equipment depends on a number of factors. Primarily, the transport speed and strapping speed are considered. Some of these machines have a transport speed ranging between 15 and 60 metres per minute. This is the speed at which the bundle rolls over on the hinged table and proceeds for the next steps . Alternatively, one can look at a number of bundles that can be completed in a minute. An ideal range is 15 to 20 boxes per minute, which is available in some high-end systems. This kind of speed can transform the entire packaging business and increase the volume of the operation. The system has customization settings so that an operator can adjust the specifications depending upon the requirement.
Considering the guaranteed efficiency at every step of the operation, an investment in this venture can only turn out to be profitable. The current scenario of the packaging industry has called for measures to enhance productivity. This, coupled with an increasing competition and a high demand, defines the importance of a corrugated squaring and strapping system, which has plenty to offer if one wishes to gain an upper hand in the market.